Wet Mix Concrete Batch Plant

Wet mix concrete batch plant is used for automatic feeding and automatic mixing without manual feeding and manual switching. The plant is mainly composed of automatic concrete mixer, concrete batching machine, dust remover, sewage processor and other equipment. It is a fully automatic environmental friendly concrete batching plant.

This kind of concrete batch plant can stir types of concrete, such as harsh concrete, liquidity concrete, plastic concrete, lightweight aggregate concrete and mortar. So it is a kind of high efficient, energy-saving concrete mix batch plant.

As one of professional concrete batching plant suppliers in China, our group takes a large share of construction machinery market. With top quality product, sincere service, reasonable price, our group has won high praise and absorbed more repeat customers. Our company provides models of concrete mix batching plant as AJ(Y)-25, AJ(Y)-35, AJ(Y)-50, AJ(Y)-60, AJ(Y)-75, AJ-90, AJ-120, AJ-180. If you are interested, just send inquiry to us!

Types of wet batch concrete plant

According to feeding type, concrete batch plant includes belt type batching plant and hopper type batching plant. The former type includes models AJ60, AJ90, AJ120, AJ180. The latter type includes models AJ25, AJ35, AJ50, AJ75.

Belt type batching plant

Advantages:

• Fast feeding, long conveying distance, high efficiency;
• Low failure rate, able to complete large-scale operation requirements, improve efficiency;
• Short feeding cycle, large discharging quantity, suitable for commercial concrete mixing plant.

Disadvantage: high cost.

Hopper type batching plant

Advantages: low cost, small installation area, simple structure.

Disadvantage: the feeding speed is slower than that of belt type mixing plant, and the efficiency is lower.

Features of wet mix concrete batch plant

• High strength structural design

The whole station has reasonable and beautiful structure, rapid installation and disassemble, and convenient transportation. With a variety of layout forms, wet mix plant can adapt to different site requirements.

• Excellent stirring performance

The main mixing machine adopts double horizontal shaft forced concrete mixer, which has good mixing quality and high productivity, and can complete good mixing in ideal time for concrete with rigid, semi-rigid, plastic and various proportions.

• Easy to control

The whole mixing station adopts computer control system, which can automatically ensure the continuous production control of the system. Dynamic panel display, can clearly understand the operation of each part; Intuitive monitoring interface, clear and accurate observation of the site work-flow, report printing management.

• Good dust removal effect

The concrete mixing plant adopts the design technology of in-station dust removal, which combines active dust removal and passive dust removal, and effectively solves the dust removal of aggregate into preload hopper and powder mixing, and makes the dust pollution in the main station reach the minimum.

• Low energy consumption

Small installed power, small amount of mixing at the same time, a small amount of raw materials into the mixer and easy to mix evenly. Low cost of use and maintenance: less structural links, short belt, smooth work.

Application of wet mixing concrete plant

Common concrete batching plant can only be used in engineering, business and highway usage, now the automatic concrete batching plant can be widely used for large, medium and small ready mix concrete plant, commercial concrete company, water conservancy, port and civil construction projects.

Wet mix concrete plant specifications

Model	Bucket type				Belt type
	AJ-25	AJ-35	AJ-50	AJ-75	AJ-60	AJ-90	AJ-120	AJ-180
Theoretical Productivity (m³/h)	25	35	50	75	60	90	120	180
Mixer Model (Mixer Output L)	JS500	JS750	JS1000	JS1500	JS1000	JS1500	MAO3000/2000 (SICOMA)	MAO4500/3000 (SICOMA)
Mixer Power (kW)	18.5	30	2×18.5	2×30	2×18.5	2×30	2×37	2×55
Mixing Cycle Period (s)	67	72	72	72	60	60	65	65
Rated Input Volume (Model of Batching Machine L)	800	1200	1600	2400	1600	2400	3000	4500
Max.Aggregate Size (mm)	Φ60	Φ60	Φ60	Φ80	Φ60	Φ80	Φ80	Φ80
Standard Aggregate Bin Capacity (m³)	3×3	3×5	3×8	3×12	4×7	4×15	4×15	4×20
Category of Aggregate	2/3	2/3/4	3/4	3/4	4/5	4/5	4/5/6	4/5/6
Powder Storage Silo (ton) (Optional)	1×50	2×50	1×100	2×100	2×100	3×100	4×200	4×200
Max. Discharging Height (m)	3.8	4.1	4.1	4.1	4.1	4.1	4.3	4.3
Weighing Range & Accuracy of Aggregate (kg)	（300~1000） ±2%	（300~1000） ±2%	（300~1000） ±2%	(300~1500) ±2%	(300~1000) ±2%	(300~1500) ±2%	(300~2000) ±2%	(300~3000) ±2%
Weighing Range & Accuracy of Cement (kg)	（100~300） ±1%	（100~300） ±1%	（100~750） ±1%	（100~900） ±1%	（100~750） ±1%	（100~900） ±1%	（100~1200） ±1%	（100~1800） ±1%
Weighing Range & Accuracy of Water (kg)	（60~150） ±1%	（60~150） ±1%	（100~300） ±1%	（100~400） ±1%	（100~300） ±1%	（100~400） ±1%	（100~600） ±1%	（100~800） ±1%
Weighing Range & Accuracy of Additive (kg)	（5~20） ±1%	（5~20） ±1%	（5~20） ±1%	（5~25） ±1%	（5~20） ±1%	（5~25） ±1%	（5~30） ±1%	（5~50） ±1%
Overall Weight (ton)	≈15	≈18	≈23	≈30	≈40	≈68	≈93	≈101
Installation Power (kW)	≈65	≈75	≈100	≈140	≈110	≈160	≈220	≈290
Power Supply	380V/220V/415/440V, 50/60HZ, 3Phase

Differences between wet batching plant and dry batching plant

The wet mix concrete plant is called central mix concrete batch plant, it mixes the aggregate materials well, the materials are transported by truck mixer to construction site. The material can be used directly. But it needs to be used before condensed. The longest storage time is less than 24h.

The dry mix concrete plant, called transit mix plant, mixes the materials, then the materials are transported to the construction site, adding water and mixing, then the aggregate materials can be used. Dry mortars have a long shelf life, usually 3 months or 6 months.

Central mixers are designed for one purpose:

• Mix the ingredients into a finished product with an extremely aggressive mixing action.

Transit mixers are designed for multiple purposes:

• Auger the mix into the mixing truck drum;
• Mix the ingredients;
• Transport the mix to job site;
• Auger the mix out of the truck drum into the chutes;
• The multiple functions of the transit mixer can compromise the mixing action.

Wet mix concrete plant is more convenient than dry mix concrete plant, while the cost of wet mix plant is double the cost of a dry mix plant.

How to choose a suitable concrete mixer?

The purchase of concrete mixer should be based on the application and characteristic, for example, water conservancy project needs compulsory mixer. Construction environment is another important factor. For construction site with convenient transport, choose smaller twin-mixer of the small size. Prepare enough components to ensure the smooth operation.

The small mixing plant has simpler structure and control system, the requirements for the operator are also lower. Big mixing plant has more complex structure, higher degree of automation, and the standards of operator are higher.

The last, choose a reliable and professional concrete mixing manufacturer.