Concrete mixing station is a joint device used to concentrate concrete mixing. It has high degree of mechanization, automation and high productivity, and it can ensure the quality of concrete and save cement. It is often used for large concrete projects, long construction period, large site concentration, medium-sized water conservancy, electricity, bridges and other projects. With the development of municipal construction, the mixing station which adopts centralized mixing to provide commercial concrete has great advantages, so it has been developed rapidly, and created conditions for popularizing concrete pumping construction and realizing the combined operation of mixing, transportation and pouring machinery.
Our company, a professional construction machinery supplier in China, provides top quality products, such as crusher, asphalt mixing plant, concrete batching plant. We have concrete mixing station models of AJ(Y)25, AJ(Y)35, AJ(Y)50, AJ60, AJ75, AJ90, AJ120, AJ180. If you are interested, just send inquiry to us!
Types of concrete mixing station
For the movement, concrete mixing plant includes stationary mixing plant and mobile mixing plant. The stationary mix plant adopts modular easy splicing design. It is mainly used for large construction. The plant has strong production capacity and stable performance. Mobile mixing plant is tracked by a trailer unit. It has good mobility and flexibility. It is used for small and medium project.
| Model | AJ-25 |
| Theoretical Productivity (m³/h) | 25 |
| Mixer Model (Mixer Output L) | JS500 |
| Mixer Power (kW) | 18.5 |
| Mixing Cycle Period (s) | 67 |
| Rated Input Volume (Model of Batching Machine L) | 800 |
| Max.Aggregate Size (mm) | Φ60 |
| Max. Discharging Height (m) | 3.8 |
| Overall Weight (ton) | ≈15 |
| Installation Power (kW) | ≈65 |
| Model | AJ-35 |
| Theoretical Productivity (m³/h) | 35 |
| Mixer Model (Mixer Output L) | JS750 |
| Mixer Power (kW) | 30 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 1200 |
| Max.Aggregate Size (mm) | Φ60 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈18 |
| Installation Power (kW) | ≈75 |
| Model | AJ-50 |
| Theoretical Productivity (m³/h) | 50 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 1600 |
| Max.Aggregate Size (mm) | Φ60 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈23 |
| Installation Power (kW) | ≈100 |
| Model | AJ-60 |
| Theoretical Productivity (m³/h) | 60 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 1600 |
| Max.Aggregate Size (mm) | Φ60 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈40 |
| Installation Power (kW) | ≈110 |
For the use, it includes commercial concrete mixing plant and engineering concrete mixing plant. The former type has high efficiency and environmental protection. It is for commercial used concrete mix plant. The latter type is for personal use. Choose engineering concrete mix plant based on personal project.
| Model | AJ-75 |
| Theoretical Productivity (m³/h) | 75 |
| Mixer Model (Mixer Output L) | JS1500 |
| Mixer Power (kW) | 2×30 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 2400 |
| Max.Aggregate Size (mm) | Φ80 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈30 |
| Installation Power (kW) | ≈140 |
| Model | AJ-90 |
| Theoretical Productivity (m³/h) | 90 |
| Mixer Model (Mixer Output L) | JS1500 |
| Mixer Power (kW) | 2×30 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 2400 |
| Max.Aggregate Size (mm) | Φ80 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈68 |
| Installation Power (kW) | ≈160 |
For the number of mixer, batching plant includes single mixer plant and double-mixer plant. Double-mixer plant is supplement for the same model plant.
For the weighing method, concrete mixing plant includes individual weighing and cumulative weighing. The former type has high accuracy, complex design and high cost; the latter type has weighing deviation, simple structure and low cost.
| Model | AJ-120 |
| Theoretical Productivity (m³/h) | 120 |
| Mixer Model (Mixer Output L) | MAO3000/2000(SICOMA) |
| Mixer Power (kW) | 2×37 |
| Mixing Cycle Period (s) | 65 |
| Rated Input Volume (Model of Batching Machine L) | 3000 |
| Max.Aggregate Size (mm) | Φ80 |
| Max. Discharging Height (m) | 4.3 |
| Overall Weight (ton) | ≈93 |
| Installation Power (kW) | ≈220 |
| Model | AJ-180 |
| Theoretical Productivity (m³/h) | 180 |
| Mixer Model (Mixer Output L) | MAO4500/3000(SICOMA) |
| Mixer Power (kW) | 2×55 |
| Mixing Cycle Period (s) | 65 |
| Rated Input Volume (Model of Batching Machine L) | 4500 |
| Max.Aggregate Size (mm) | Φ80 |
| Max. Discharging Height (m) | 4.3 |
| Overall Weight (ton) | ≈101 |
| Installation Power (kW) | ≈290 |
Specifications
| Model | Bucket type | Belt type | ||||||
| AJ-25 | AJ-35 | AJ-50 | AJ-75 | AJ-60 | AJ-90 | AJ-120 | AJ-180 | |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 | JS1000 | JS1500 | MAO3000/2000 (SICOMA) | MAO4500/3000 (SICOMA) |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 67 | 72 | 72 | 72 | 60 | 60 | 65 | 65 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 | 1600 | 2400 | 1600 | 2400 | 3000 | 4500 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 | 4×7 | 4×15 | 4×15 | 4×20 |
| Category of Aggregate | 2/3 | 2/3/4 | 3/4 | 3/4 | 4/5 | 4/5 | 4/5/6 | 4/5/6 |
| Powder Storage Silo (ton) (Optional) | 1×50 | 2×50 | 1×100 | 2×100 | 2×100 | 3×100 | 4×200 | 4×200 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.3 | 4.3 |
| Weighing Range & Accuracy of Aggregate (kg) | （300~1000） ±2% | （300~1000） ±2% | （300~1000） ±2% | (300~1500) ±2% | (300~1000) ±2% | (300~1500) ±2% | (300~2000) ±2% | (300~3000) ±2% |
| Weighing Range & Accuracy of Cement (kg) | （100~300） ±1% | （100~300） ±1% | （100~750） ±1% | （100~900） ±1% | （100~750） ±1% | （100~900） ±1% | （100~1200） ±1% | （100~1800） ±1% |
| Weighing Range & Accuracy of Water (kg) | （60~150） ±1% | （60~150） ±1% | （100~300） ±1% | （100~400） ±1% | （100~300） ±1% | （100~400） ±1% | （100~600） ±1% | （100~800） ±1% |
| Weighing Range & Accuracy of Additive (kg) | （5~20） ±1% | （5~20） ±1% | （5~20） ±1% | （5~25） ±1% | （5~20） ±1% | （5~25） ±1% | （5~30） ±1% | （5~50） ±1% |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 | ≈110 | ≈160 | ≈220 | ≈290 |
| Power Supply |
380V/220V/415/440V, 50/60HZ, 3Phase |
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Benefits of concrete mixing station
Compact structure
Concrete batching plant is mainly composed mixer, material weighing system, material conveying system, material storage system, control system and other related devices. The main principle of the work is to mix and stir the raw materials such as sandstone, lime and coal cinder with the cement as the cementing material, and finally make the concrete as the wall material and put into the construction production. Since the concrete mixing station has been put into use, it has played an important role in building material industry in China, of course, it is also determined by the excellent characteristics of the concrete mixing station itself.
Reasonable design
The concrete mixing station is mainly divided into four parts: sand and stone feeding, powder feeding, water and admixture feeding, transmission mixing and storage. The equipment is cast with integral steel structure. High quality H-beam is not only beautiful and generous in appearance, but also strengthens the overall structural strength of concrete mixing station, and the equipment is easy to install, which can be used in all kinds of complex topographic structures.
Reliable mixing performance
It adopts compulsory screw type twin-shaft horizontal mixer. It has strong mixing capacity and high efficiency. It can mix kinds of materials well, such as stiffness, plasticity and various ratio of concrete.
Great parts
The concrete mixing station not only has excellent mixing main engine, but also has all kinds of fine accessories, such as screw conveyor, metering sensor, pneumatic components and so on. These components ensure the high reliability, accurate measurement skills and long service life of the concrete mixing station in the process of operation. At the same time, each repair and maintenance part of the concrete mixing station is equipped with walking platform or ladder, and has enough control space. The mixing main engine can be equipped with high pressure automatic cleaning system, which has the function of oil shortage and over-temperature automatic alarm function, which is convenient for equipment maintenance.
Environmental protection. Powder process is in the closed state during process. The powder bin adopts high-efficiency dust collector to reduce the powder pollution. And the whole system adopts muffler device to reduce noise pollution.
Parts of concrete batching plant
The ready mix concrete plant mainly includes five parts, material storage system, material weighing system, material conveying system, mixing system and control system. The quality and working condition of parts determine the performance of whole equipment.
Concrete mixer
According to the mixing method, the mixer includes compulsory mixer and free-fall mixer. The former type has wide application at home and abroad. It can stir kinds of concrete, such as floating, semi-stiffness, stiffness. Free-fall mixer is mainly used for floating concrete.
For the structure, compulsory mixer mainly has spindle planetary mixer, single horizontal shaft mixer and twin-shaft horizontal mixer. The performance of twin-shaft horizontal is the best.
Weighing system
It is an important part than influences concrete quality and concrete production cost. It has three parts, aggregate weighing, powder weighing and liquid weighing.
Batching machine is used for batching and weighing aggregate. It comes in two options – concentrated weighing and separate weighing system.
Conveying system
Aggregate conveying part
The mixing plant is provided with two ways of hopper conveying and belt conveying. The hopper conveying has small floor area and simple structure. The belt conveying has long conveying distance is, high efficiency, low failure rate. The belt conveying is mainly applicable to the mixing station with the aggregate temporary storage bin, so as to improve the productivity of the mixing station.
Powder conveying part
Available powder of concrete are cement, fly ash and mineral powder. Powder conveying usually adopts screw conveyor. Screw conveying has advantages as simple structure, low cost and reliable use.
Liquid conveying part
The liquid mainly refers to water and liquid admixture. They are conveyed by water pump.
Storage system
The available storage methods of materials are the same. Aggregates are stacked in the open air(there are also closed silos for large-scale commercial concrete mixing stations in the city); the powder is stored in a fully enclosed steel structure silo; admixtures are stored in steel structure vessels.
There are two types of cement silos for you to choose from, bolted and welded type. The welded cement silo is suitable for small concrete plants, whereas the bolted one is ideal for medium to large batch plants.
Control system
Control system is key part of the whole equipment. It has different functions and configurations based on different needs and concrete mix plant size. Small concrete mix plant has simpler control system, large concrete mix plant has more complex control system.
With automatic control system, the plant provides easy and efficient operation.
To know more about our concrete mixing station, contact us today!
