Compact concrete batching plant has wide application for building house, roads, bridges. It can produce top quality concrete in short time, and leads little pollution to the environment.
Compact batching plant has various types. According to walking pattern, it includes stationary type and mobile type; for feeding method, it has belt feeding type and hopper feeding type. According to productivity, it has small and medium type, large type. Our company provides concrete batching plant models are AJ(Y)-25, AJ(Y)-35, AJ(Y)-50, AJ(Y)-60, AJ(Y)-75, AJ-90, AJ-120, AJ-180. If you are interested, never hesitate to contact with us!
Our company is professional at designing, producing, packaging and delivering batching plant. Our great service and reliable quality have won more repeat customers. To make purchase convenient, we set agency in Indonesia. Choose use, choose cost-effective concrete batching plant!
Advantages of compact concrete batching plant
Stable performance. The concrete mixing plant has good mixing performance, and the equipment adopts the screw double-horizontal shaft forced mixer, which not only can make the mixer strong, but also can achieve good mixing effect for the concrete of hardness, plasticity and various proportions. It is worth buying with advantages of mixing evenly and high efficiency.
| Model | AJ-35 |
| Theoretical Productivity (m³/h) | 35 |
| Mixer Model (Mixer Output L) | JS750 |
| Mixer Power (kW) | 30 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 1200 |
| Max.Aggregate Size (mm) | Φ60 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈18 |
| Installation Power (kW) | ≈75 |
| Model | AJ-50 |
| Theoretical Productivity (m³/h) | 50 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 72 |
| Rated Input Volume (Model of Batching Machine L) | 1600 |
| Max.Aggregate Size (mm) | Φ60 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈23 |
| Installation Power (kW) | ≈100 |
Top quality parts. Concrete mixing station not only has excellent mixing console, also have all kinds of accessories, such as screw conveyor, measuring sensors, pneumatic components. These components can ensure the reliability of the concrete mixing plant in the process of operation. At the same time, the maintenance parts of concrete mixing plant are set with walk or ladder to ensure enough manipulation space. Mixing console can be equipped with high-pressure automatic cleaning system, it has the function of automatic alarm function for lack of oil and over-temperature. Concrete mixing plant has convenient maintenance.
| Model | AJ-60 |
| Theoretical Productivity (m³/h) | 60 |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 1600 |
| Max.Aggregate Size (mm) | Φ60 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈40 |
| Installation Power (kW) | ≈110 |
Environmental protection. Concrete mixing station has good environmental protection function. in the operation process of machine, powder manipulation is carried out within the whole block system, powder tank by adopting the method of high efficiency dust collector/spray mist greatly reduce the dust pollution to the environment, at the same time, concrete mixing station and discharging equipment of pneumatic system adopts muffler device, which effectively reduces the noise pollution.
| Model | AJ-90 |
| Theoretical Productivity (m³/h) | 90 |
| Mixer Model (Mixer Output L) | JS1500 |
| Mixer Power (kW) | 2×30 |
| Mixing Cycle Period (s) | 60 |
| Rated Input Volume (Model of Batching Machine L) | 2400 |
| Max.Aggregate Size (mm) | Φ80 |
| Max. Discharging Height (m) | 4.1 |
| Overall Weight (ton) | ≈68 |
| Installation Power (kW) | ≈160 |
| Model | AJ-120 |
| Theoretical Productivity (m³/h) | 120 |
| Mixer Model (Mixer Output L) | MAO3000/2000(SICOMA) |
| Mixer Power (kW) | 2×37 |
| Mixing Cycle Period (s) | 65 |
| Rated Input Volume (Model of Batching Machine L) | 3000 |
| Max.Aggregate Size (mm) | Φ80 |
| Max. Discharging Height (m) | 4.3 |
| Overall Weight (ton) | ≈93 |
| Installation Power (kW) | ≈220 |
Models of compact concrete mixer
Concrete mixer can improve the mixing speed, mixture uniformity , concrete strength. According to different methods, concrete mixer can be divided into two types, forced concrete mixer and self-falling concrete mixer.
The mixing system of forced concrete mixer is composed of mixing shaft horizontally set in the mixing drum. Agitator blades are installed on the shaft. For operation, the shaft drives blades for forced mixing function, such as shearing, squeezing and rolling, so as to mix material evenly under intense relative movement. This kind of mixer has model as JS, JDC.
The working system of self-falling concrete mixer is cylinder type. It is installed along the tube wall circumference of a circle with a number of mixing blades. During work, cylinder can rotate around its own axis horizontal or inclined rotary, make use of blade to split, ascend and impact, so that mutual position of mixing material can get continuous redistribution and mixing. The model has JZM type and JZC type.
How to avoid obstacles of concrete bathing plant?
Daily maintenance is very important: when the motor works, pay attention to the working environment, do not be in too upset state so as to prevent damage to the motor or reduce the service life. Even in appearance inspection, check whether the fan is working correctly, whether there are abnormal vibration, coupling connection is reliable, base fixed is fastening, bearing working is normal (listen), the temperature is normal (infrared thermometer), current is normal (clamp type current meter), check the carbon brush and slip ring of wound rotor motor . If one aspect is abnormal, it is necessary to carry out motor maintenance treatment, otherwise, after the seriousness of the situation,it is very difficult to deal with.
Concrete mixing station operator skills considerations: small concrete mixing station operation, maintenance personnel requirements are low. The large-scale batching plants have complex structure and high degree of automation.
Concrete mixing plant operators shall regularly adjust the fitting gaps of components of the concrete mixing plant equipment.
How to prolong the service life of compact concrete batching plant?
- Cleaning. Cleaning is to require the concrete mixing station each place to maintain no oil sludge, no dirt, no dust, especially the motor, reducer surface cleanliness, ensure the normal heat dissipation of machinery.
- Fastening. Fastening is to check the joints of the concrete mixing plants in time. The vibrations generated by the mechanical operation is easy to make the fitting loose, if not fastening timely, not only may produce oil leakage, water leakage, and some of the key position bolt becomes loose, it will change the stress distribution of the original design components, lead to deformation of parts, parts will appear rupture, separation, leading to under-steer and cause mechanical accident.
- Adjustment. Adjustment is to inspect and adjust numerous parts relative relations and the work parameter of concrete mixing station machinery in time, maintain the key parts flexible reliability, adjust them appropriately to prevent the accident.
- Lubrication. Lubrication is in accordance with the requirements of the provisions, injection or replacement of lubricating oil regularly, so as to maintain good lubrication between the parts of the mechanical movement, reduce the wear of parts, to ensure the normal operation of the machinery.
- Protection. Protection is to do the moisture-proof, rust-proof, acid-proof of concrete mixing station, prevent corrosion of mechanical parts and electrical equipment. Especially mechanical appearance must be painted or coated with grease and other anti-corrosion materials.
To know more about our compact concrete batching plant, contact us today!
