Belt type concrete batching plant is a great choice for medium and large projects due to its high work efficiency, high degree of automation and mechanization, high productivity, and also ensuring high quality of concrete. Belt conveying is mainly suitable for mixing plants with temporary storage bins, which can increase the productivity of the plant. According to your project requirements, we can design the most economical and efficient concrete batching plants to maximize your productivity and your return on investment.
Specifications of Belt Type Concrete Batch Plant
The common specifications of belt type concrete plant include AJ-60, AJ-90, AJ-120, AJ-180, etc. These are named according to its theoretical production per hour. AJ-60 refers to a concrete plant with a production capacity of 60 cubic meters per hour, and the mixing equipment is a double horizontal shaft forced mixer.
Concrete batching plants can be equipped with single or double mixers. The double mixer concrete plant is twice the production capacity of the single mixer concrete plant.
| Model | Bucket type | Belt type | ||||||
| AJ-25 | AJ-35 | AJ-50 | AJ-75 | AJ-60 | AJ-90 | AJ-120 | AJ-180 | |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 75 | 60 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1500 | JS1000 | JS1500 | MAO3000/2000 (SICOMA) | MAO4500/3000 (SICOMA) |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×30 | 2×18.5 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 67 | 72 | 72 | 72 | 60 | 60 | 65 | 65 |
| Rated Input Volume (Model of Batching Machine L) | 800 | 1200 | 1600 | 2400 | 1600 | 2400 | 3000 | 4500 |
| Max.Aggregate Size (mm) | Φ60 | Φ60 | Φ60 | Φ80 | Φ60 | Φ80 | Φ80 | Φ80 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 3×12 | 4×7 | 4×15 | 4×15 | 4×20 |
| Category of Aggregate | 2/3 | 2/3/4 | 3/4 | 3/4 | 4/5 | 4/5 | 4/5/6 | 4/5/6 |
| Powder Storage Silo (ton) (Optional) | 1×50 | 2×50 | 1×100 | 2×100 | 2×100 | 3×100 | 4×200 | 4×200 |
| Max. Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.3 | 4.3 |
| Weighing Range & Accuracy of Aggregate (kg) | （300~1000） ±2% | （300~1000） ±2% | （300~1000） ±2% | (300~1500) ±2% | (300~1000) ±2% | (300~1500) ±2% | (300~2000) ±2% | (300~3000) ±2% |
| Weighing Range & Accuracy of Cement (kg) | （100~300） ±1% | （100~300） ±1% | （100~750） ±1% | （100~900） ±1% | （100~750） ±1% | （100~900） ±1% | （100~1200） ±1% | （100~1800） ±1% |
| Weighing Range & Accuracy of Water (kg) | （60~150） ±1% | （60~150） ±1% | （100~300） ±1% | （100~400） ±1% | （100~300） ±1% | （100~400） ±1% | （100~600） ±1% | （100~800） ±1% |
| Weighing Range & Accuracy of Additive (kg) | （5~20） ±1% | （5~20） ±1% | （5~20） ±1% | （5~25） ±1% | （5~20） ±1% | （5~25） ±1% | （5~30） ±1% | （5~50） ±1% |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈30 | ≈40 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 | ≈110 | ≈160 | ≈220 | ≈290 |
| Power Supply |
380V/220V/415/440V, 50/60HZ, 3Phase |
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Advantages of Using Belt Type Concrete Batching Plant
- Large conveying distance
- High work efficiency
- Low failure rate
- High degree of automation
- High productivity
- Environmental protection
Applications of Belt Type Concrete Batching Plant
Concrete batching plant is commonly used for large and medium-sized water conservancy, electricity, bridge construction and other projects with large concrete demand, long construction periods, and concentrated construction sites. According to the purpose, it can be divided into commercial concrete batching plant and engineering concrete plant. The commercial mixing plant is mainly for commercial purposes, which should be highly efficient and economical, and at the same time meet environmental protection requirements. The engineering mixing station is intended for self-use, suitable for various construction projects. It should be designed to meet your specific project requirements.
No matter what your application is, Aimix Group can provide you with the right concrete plant to maximize your work efficiency and productivity.
Main Composition of Concrete Batching Plant
Mixing system
JS series compulsory concrete mixer has reasonable design, short mixing time, low energy consumption, low noise and long service life of the wearing parts. Both the stirring blade and the lining are made of wear-resistant materials, which are durable and easy to disassemble and replace. The discharge port is pneumatically controlled, with three stopping points and manual open, which has little noise.]
Material weighing system
It includes aggregate weighing, cement and fly ash weighing, water and additive weighing systems. Aggregate weighing and discharging are controlled by a control system to ensure accuracy. The cement weighing adopts a fully sealed device, and the weighing hopper weighs with 3 sensors. The weighing bucket door adopts a typical pneumatic butterfly valve to drive the door, which is very flexible and tightly sealed.
Material conveying system
It includes aggregate conveying, cement and fly ash conveying, water and additive conveying systems.
Aggregate conveying adopts belt conveying method, which offers large conveying distance, high efficiency and low failure rate.
The commonly used cement conveying method is screw conveyor. The soft connection between the discharge port and the measuring bucket does not affect the measuring accuracy. The gap between the spiral blade and the cylinder is small, thus increasing the transmission efficiency.
Material storage system
Aggregates are piled up in the open air, or stored in closed silos.
Cement and fly ash are stored in cement silos. The cement silo is provided with upper and lower material levels, and a dust removal device is provided on the top of the silo, which reduces the load pressure of the silo and prevents the dust from polluting the air. The arch breaking device is arranged in the cone, and combined with the pneumatic system and the control system, so the cement can be automatically arched in real time.
Control system
Control system has the characteristics of high degree of automation, advanced performance, and high reliability. With ergonomic design, the console is comfortable and easy to operate. According to the requirements of the user and the size of the concrete plant, the control system can be designed with different functions of configurations. Generally, the control system of the small concrete batching plant at the construction site is simpler and has lower cost, while the system of a large concrete plant is relatively complicated.
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- The type of concrete plant you need: stationary or mobile plant
- Production capacity you require
- How many sets do you need?
- Auxiliary equipment you may need
- Other special requirements
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