Automatic Concrete Batching Plant

Automatic concrete batching plant is a great device for building houses, roads, bridges and tunnels. It can produce concrete with high quality and high efficiency.

Our company, a reliable concrete mixing plant supplier in China, has the advanced technology, the mature manufacturing craft, the strict factory standards. The quality is accord with the national requirements. If you need, just contact with us, consult the order or welcome to visit the factory!

How to choose a suitable automatic concrete batching plant?

To produce high quality concrete, never hesitate to buy concrete batching plant with great performance. Top quality is basis for ensuring high efficiency, good concrete and long service life.

Choose suitable type of concrete mixer according to the demand of the project. Do not choose blindly.

Choose concrete mixer with higher degree of automation. Although it is more expensive than common equipment, it can save much labor resource, time and cost. Automatic concrete mixer is much more cost-effective.

Our company is a professional concrete plant manufacturer. We focus on the research and development, productions and sales of concrete equipment. For any question, just send email to us!

What are benefits of commercial batching plant?

Commercial batching plant has excellent structural design, good-looking appearance, convenient installation and disassemble, flexible arrangement, strong adaptation.

It has good mixing performance. The mixer adopts high quality forced twin-shaft mixer, and can finish the mixing process of various concrete material in short period.

Intelligent control system. The whole plant adopts intelligent computer control system to ensure the continuous production.

Good environmental protection. Commercial mixing plant has low consumption, high performance of environmental protection. The whole process of concrete powder from feeding, stirring to discharging are carried out in a closed state. The noise and dust pollution reduce sharply.

Automatic Concrete Batching Plant Specifications

Model	Bucket type				Belt type
	AJ-25	AJ-35	AJ-50	AJ-75	AJ-60	AJ-90	AJ-120	AJ-180
Theoretical Productivity (m³/h)	25	35	50	75	60	90	120	180
Mixer Model (Mixer Output L)	JS500	JS750	JS1000	JS1500	JS1000	JS1500	MAO3000/2000 (SICOMA)	MAO4500/3000 (SICOMA)
Mixer Power (kW)	18.5	30	2×18.5	2×30	2×18.5	2×30	2×37	2×55
Mixing Cycle Period (s)	67	72	72	72	60	60	65	65
Rated Input Volume (Model of Batching Machine L)	800	1200	1600	2400	1600	2400	3000	4500
Max.Aggregate Size (mm)	Φ60	Φ60	Φ60	Φ80	Φ60	Φ80	Φ80	Φ80
Standard Aggregate Bin Capacity (m³)	3×3	3×5	3×8	3×12	4×7	4×15	4×15	4×20
Category of Aggregate	2/3	2/3/4	3/4	3/4	4/5	4/5	4/5/6	4/5/6
Powder Storage Silo (ton) (Optional)	1×50	2×50	1×100	2×100	2×100	3×100	4×200	4×200
Max. Discharging Height (m)	3.8	4.1	4.1	4.1	4.1	4.1	4.3	4.3
Weighing Range & Accuracy of Aggregate (kg)	（300~1000） ±2%	（300~1000） ±2%	（300~1000） ±2%	(300~1500) ±2%	(300~1000) ±2%	(300~1500) ±2%	(300~2000) ±2%	(300~3000) ±2%
Weighing Range & Accuracy of Cement (kg)	（100~300） ±1%	（100~300） ±1%	（100~750） ±1%	（100~900） ±1%	（100~750） ±1%	（100~900） ±1%	（100~1200） ±1%	（100~1800） ±1%
Weighing Range & Accuracy of Water (kg)	（60~150） ±1%	（60~150） ±1%	（100~300） ±1%	（100~400） ±1%	（100~300） ±1%	（100~400） ±1%	（100~600） ±1%	（100~800） ±1%
Weighing Range & Accuracy of Additive (kg)	（5~20） ±1%	（5~20） ±1%	（5~20） ±1%	（5~25） ±1%	（5~20） ±1%	（5~25） ±1%	（5~30） ±1%	（5~50） ±1%
Overall Weight (ton)	≈15	≈18	≈23	≈30	≈40	≈68	≈93	≈101
Installation Power (kW)	≈65	≈75	≈100	≈140	≈110	≈160	≈220	≈290
Power Supply	380V/220V/415/440V, 50/60HZ, 3Phase

Aggregate storage of concrete batching plant

Concrete is mainly composed of five parts, material storage system, material conveying system, measuring system, stirring system and control system. Aggregate storage includes floor bin type, star yard, steel in-line stock bin.

Floor bin type is composed of lower storage bin, lower corridor, horizontal belt conveyor. The stock ground can be used as stock bin. It has large volume, simple aggregate feeding, high efficiency.

Star yard adopts concrete structural of the ground to prevent the aggregate polluted.

Steel in-line stock bin is convenient to transport, suitable for mobile batching plant. And the bin takes small area.

With years of sales experience, we can design reasonable construction plan for users, provide high quality equipment and technology, and escort the production and development of customers.

Customer Cases

The process of concrete mixing

Keep the ground clean and drainage unblocked.

Feeding system can avoid the aggregate enter the operation system. The sand and concrete can not be feed in one tube. The material in the hopper or tube slot should be removed cleanly, not for next feeding.

In the production of concrete feeding, one feeding and multiple feeding can be used. One feeding is to put the material into the mixer in accordance with a certain process sequence, but the first casting of cement is not allowed to avoid cement sticking to the shaft. When feeding in order to avoid cement by water package to form cement ball, first mix cement and sand, make cement scattered after, then drench water; multiple feeding concrete, called shell concrete, its cast operation is more complex.

During concrete mixing operation, measurement accuracy and mixing time should be controlled to ensure that the technological requirements are met. Also check the abnormal and fault, such as the outlet has no leakage or slurry, if there are abnormal and fault, maintain timely

Concrete must be cleaned before stopping; Before the shutdown after the completion of the work, apply a small amount of stones and clean water mixer, and clean up the mixing site at the same time. When there is a sudden power failure or failure to stop, the concrete in the main engine should be cleaned out in time with care.

Safety. All personnel must follow operating procedures and safety precautions to ensure safe production.

Wearing parts of concrete mixing plant

1. Mixing blade and lining plate. Mixing blade and lining plate material is generally wear-resistant cast iron, replacement needs to be in accordance with the requirements of the manual replacement accessories.

• Conveyor belt. Due to poor load and service conditions, the belt is easy to age or damage, if the impact of production needs to be replaced in time.

• Sealing strip of unloading door of main engine. After the sealing strip of the main engine unloading door of the concrete batch plant is worn, the unloading door moves upward. If the position of unloading door cannot be adjusted to press the seal tightly and deal with leakage problems such as leakage of slurry, it indicates that the seal is badly worn and it is necessary to replace it.

4. Filter element of dust collector with powder tube. It is necessary to replace the filter element of the dust collector after cleaning the filter element.

Common faults of fully automatic concrete batching plant

Motor or reducer overheating

When the motor or reducer overheat occurs in the concrete mixer, the rubber belt wheels of the motor and reducer should be inspected in detail first to see whether they are in common plane, whether the tension of the triangular rubber belt is normal, and whether there is any additional load caused by other external forces;

Secondly, check the surface of the motor or reducer to see if there is a covering on it, which leads to the failure of normal heat dissipation;

Finally, check the oil of the parallel shaft mounted helical gear reducer, observe whether the oil level is normal, especially whether the lubricating oil is contaminated, once there are these phenomena, it will be in accordance with the corresponding standard requirements for refueling or oil change.

Host security maintenance

Concrete mixer production after the completion of the need for personnel to enter regularly clean up, this is a dangerous job, often appear injury accident, into the host must switch, first determine the homework again after the blackout, the second critical point, the host door limit switch shall not be short, the other in host during cleaning easy to knock against, slip, pay attention to the internal ventilation.

Our company provide concrete mixer with reliable quality, fair price. Its novel style, exquisite technology, stable performance and after-sales service win high praise. Welcome to consult the purchase!